Cleanroom ESD Raised Floor
1) Step handover
Our construction workers, construction material before entering the site, the construction unit
should do the transition process, in order to ensure the smooth progress of the project to install
floor.
2) Clean the floor
Enter the construction site, the ground of trash and dust and other debris to clean up, if the ground
was uneven appear to be filled or eliminated.
3) Materials and tools ready
Ready to preparation and construction of machine tools anti-static flooring, brackets, beams and
other construction materials, should be classified placed and kept clean.
4) technical preparation
According to the characteristics of the project, deal with construction personnel intensive training,
and let them understand the technical requirements of the project, the preparation of a variety of
special programs and conduct technical tests.
5) elastic line
Shells on the ground floor of a good 600 × 600 laying baseline for laying on the floor.
Section 2
2, Construction
1) To establish the starting point of the bracket, install floor bracket
Laying baseline stent according to the playing floor.
2) laser level calibration floor bracket
Horizontal instrument calibration to ensure its completion within three meters horizontal error
shall not exceed 0.5mm,
And the entire floor had not exceed 2mm.
3) Install the crossbar
Starting from the reference floor, mounted on the transom bracket fixing Rose.
4) the laying of raised floor
Laying of the floor along the baseline, with a level once again confirmed that the flatness of the
floor plate surface. If the level must be adjusted well, otherwise it will affect the back floor laying,
it will lead to uneven floors behind, so the beginning of the floor there is any unevenness must be
adjusted.
5) Cut the income side of the floor
When laying floors, the income side of the bracket can be used specifically to support the
peripheral cutting edge flooring income, the income side of the floor width of not less than 15cm.
Each floor in the income side of the floor and walls, pillars or other wall cut at all considered
normal condition, the floor must be a good measure, so that the cutting good floor can meet and
engage in close
Outside of the wall profile. Wall and cut a good gap between the floor must be ± 1.5mm, cut
Cutting floor not too tight, so hard to install; cutting floor must be consistent with the other floors,
And there are similar tolerances, do not force laying; floor for an irregular cut to fit the column,
pipe, arc strong side income side, it is necessary to accurately measure and must be cut to the
appearance of an acceptable date, make sure all the cutting floor are bracket is properly secured
(with a need to be more with additional bracket) and remains horizontal, flat and neat.
Confirm floor at no sharp corners or cutting burrs, to avoid hitting the cut at the construction
workers injured at work.
3, after construction
Cleaning and maintenance of floors
After installation, clean the floor, and regular maintenance of the floor.
4. Quality Standards
1) flooring and accessories variety, quality must meet the design requirements.
3) Tolerance:
a, surface flatness: within 2 meters, the level of error after the completion of its installation must
not exceed 1.5mm, inspection methods for the use of 2m on foot and wedge feeler.
b, grid straight seam: tolerance must not exceed 2mm, inspection methods to pull 5m line and use
Check ruler.
c, the seam height difference: permissible error shall not exceed 0.3mm, inspection methods to
check with ruler and wedge feeler.
d, plate gap width: shall not exceed 0.2mm, with a ruler to check inspection method.
5. Construction Notes
1) The holder shall be placed on a smooth floor, transom bracket and must use Rose tightened.
2) To prevent fires, non-smoking construction workers at the construction site; flooring should be
gently, to prevent smacked hands; when sweeping the ground, can not from the window, balcony
Throw down the hole and all unloading cement debris, preventing hit people below; in the dark or
night
Construction time, it should use 36V low voltage lighting behavior, basement lighting, electricity
does not exceed 12V.
3) Do not damage the wall studs transport materials, door frames, walls and railings; hours, the
floor should be placed well to prevent the plate surface is shaved or compression deformation.
2, construction quality management agency
Quality management personnel responsibilities:
1, construction quality management responsibilities Department: responsible for arranging and
coordinating construction plans, construction schedule, construction quality, most timely
information on project quality and timely feedback to the company responsible.
2, the project manager and technical director duties:
a, conduct technical tests;
b, the construction progress of the project control;
c, review the project monthly reports;
d, responsible for organizing the project settlement;
e, responsible for quality control of the entire project.
3, responsibilities security officer: responsible for the overall safety of the construction work.
4. Members of duty material: responsible for material supply of the whole project.
5, quality staff duties: responsible for quality control and construction quality control of raw
materials before and after purchase.
6, construction captain duties: responsible for the construction plan and timely completion of
construction tasks.
3, construction progress
1) Production capacity and product quality: I have a special anti-static floor automated production
lines, such as phosphate and spray production lines. The company produces the electronics
industry in line with national standards
SJ / T10796_96 <computer room with a raised floor technical conditions> products: anti-static
steel raised floor, calcium sulfate anti-static high-strength floor, antistatic metal wood-based,
anti-static PVC floor activities and other flooring products.
2) Transportation: motor transport vehicle can load floor 200 square meters each, so to meet the
transport requirements engineering floor.
3) Transportation: Our company uses truck loading and unloading, greatly improving the speed of
loading and unloading.
4) Installation: Our company strictly in accordance with ISO9001: 2008 requirements and national
standards to ensure product quality of the installation is installed. Installation workers have been
trained and have rich experience in the installation, engaged in many large installation projects,
fully meet the requirements of your project, the progress of the installation can be adjusted
according to the owner's requirements and installation schedule. Installers can lay the floor 30
square meters per person per day, I may be increased or decreased according to the construction
progress of construction workers or owners claim under the contract.
Third, the construction inspection standards
1, visual
1) The entire floor floor flat, no significant height and seams between the floor, the floor and go
Gallery or other cohesion region level and no seams.
2) the entire floor of the seam between the floor is not greater than 0.5mm.
3) The height between the floor surface and the ground should meet the requirements of the
contract.
4) beam and bracket securely, without loosening. After installation is complete, the floor without
shaking.
5) People walking on the floor feeling smooth, and can not hear the noise.
2, the instrument measures
With a laser level correction levels, check within three meters range, the level of error by the
horizontal ruler
Shall not exceed 0.5mm, the entire floor must not exceed 2mm.
3, Annex
1) If there are ventilation panels, which the regulator is turned natural securely installed.
2) All openings comply with the contract (number and shape), the jacket is installed securely
Solid and open freely.
4, the ramp and stepping
1) installed firmly without shaking phenomenon.
2) Material and height should meet the requirements of the contract.
Fourth, anti-static floor User Manual
1, panel
I produced the anti-static floor through the phosphate and powder processing, with a high
corrosion resistance, so in addition to surfaces, does not require special care.
2, the bracket and beam
Transom bracket and galvanized all done, in addition to regular cleaning, does not require
special care. Floor, frame and beams installed by experienced workers, so after the construction is
completed, do not just move. If necessary, please contact the factory.
Page 10
Five, anti-static flooring Operating Manual
1,600 × 600mm panel
1) Simply move the work of the panel of local needs.
2) extracts sucker panel. The suction cup is placed in the corner of the panel, vertical lift, in
Place his hand move, do not use a screwdriver, pry the panel tubes, etc., in moving the second
block panel
When, just hand starting from the top to the bottom panel.
3) When moving the panel, pay attention, do not move any bracket and crossbar.
Precautions:
Such as raised floor for the "corner keyhole style", before moving the panel, first loosen the lock
on the panel of four
Rose Week, after the completion of the work required, locking four Rose, ensure stable floor
system.
2, the operation of ventilation panels
Mobile ventilation plate should be removed and connected to the ventilation plate floor, in the
hands of its top starting from the bottom ventilation plate.
When it is not back to its original position after the panel out, please adjust the adjacent panels, so
that there is enough space to come back panel.
Precautions:
Failure to follow the above method to move the panel, it may cause a gap occurs between the
panel and the panel, any damage caused by the stent and beams may also have an impact on the
activities of the unevenness of the floor.
4, the weight of moving
After moving floor installation is complete, and if the weight moves in or out, needed the wood
shop floor
On, to ensure that the floor surface from damage.
5 adjustment, floor systems
Row periodic check, if necessary, can make the following adjustments:
1) Shake panel
a, check the bracket head is in the right place, whether locked on top of the crossbar holder head,
Make sure the bottom of the panel without impurities.
b, the bottom bracket checks whether the flat, if not flat, adjustable stand, in order to ensure the
horizontal leveling floor systems.
c, the local board is not flat and can not be solved, the floor can be rotated by 90 ° in the floor
back to its original position.
2) panel tilt
Panel tilt problem occurs mainly due to the location of the stent put injustice, through
Level adjustment bracket can be solved.
Sixth, after-sales service and commitment
Project completion and acceptance has been completed, if the owners make reasonable changes
to requirements, the company will endeavor to meet the needs of the owners.
If there is any problem in the course, since the company maintenance staff to receive your notice
arrived at the scene within 10 hours of treatment, and to ensure the smooth progress of the work
your side.
The company promises: From the date of completion of the project is completed, if the normal
operation but there is quality, our free 1 year warranty and lifetime maintenance service, ,
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